Liquid reclamation and recirculation system for a wet saw cutting apparatus

ABSTRACT

A liquid reclamation and recirculation system for a wet saw cutting apparatus comprising: a wet saw having a blade onto which liquid is dispensed by a liquid dispenser adjacent thereto; a first tank for receiving the liquid that has been dispensed onto the blade, the liquid received by the first tank defining a water level of the first tank; a second tank for receiving the liquid at or near the water level of the first tank; wherein the liquid dispensed by the liquid dispenser is drawn from the second tank.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a continuation application of U.S. patentapplication Ser. No. 14/056,879, filed Oct. 17, 2013, which is herebyincorporated by reference in its entirety.

BACKGROUND OF THE INVENTION

Wet saws are commonly utilized for cutting hard materials, such asconcrete, stone, ceramics, tile, etc. In operation, water is applied tothe blade to keep the blade and materials cool, and reduce dust andother particulates that may be expelled from the cut during cutting.Because the liquid also lubricates the cut and flushes particulatestherefrom, a clean source of water, i.e. one substantially free ofparticulates, is often essential to making a quality cut without unduebreakage. Accordingly, wet saws are often attached to a fresh watersource, for example, a faucet. The fresh water source provides acontinuous supply of clean water to the saw. However, such wet saws areof limited mobility, as they are required to be near a water source inorder to properly operate.

Recirculating wet saws are also known, which filter and recirculate thewater expelled during the cutting operation. These wet saws have theadvantage that they are not required to be near a water source. One suchrecirculating wet saw is shown, for example, in U.S. Pat. No. 5,477,844;U.S. Pat. No. 8,347,871; and U.S. Pat. No. 6,557,602, each incorporatedherein by reference. However, the water reclamation systems utilized insuch wet saws are overly complex, expensive, and inefficient.

It is therefore desirable to provide an improved liquid reclamation andrecirculation system for a wet saw cutting apparatus.

SUMMARY OF THE INVENTION

A liquid reclamation and recirculation system for a wet saw cuttingapparatus is described herein that overcomes the limitations notedabove.

A liquid reclamation and recirculation system for a wet saw cuttingapparatus comprises a wet saw having a blade onto which liquid isdispensed by a liquid dispenser adjacent thereto; a first tank forreceiving the liquid that has been dispensed onto the blade, the liquidreceived by the first tank defining a water level of the first tank; asecond tank for receiving the liquid at or near the water level of thefirst tank; wherein the liquid dispensed by the liquid dispenser isdrawn from the second tank.

Other features and advantages of the present invention will becomeapparent from the following more detailed description, taken inconjunction with the accompanying drawings, which illustrate, by way ofexample, the principles of the presently described apparatus and methodof its use.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)

Illustrated in the accompanying drawing(s) is at least one of the bestmode embodiments of the present invention. In such drawing(s):

FIGS. 1-4 illustrate a liquid reclamation and recirculation system for awet saw cutting apparatus according to an embodiment of the presentinvention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The above described drawing figures illustrate the described inventionin at least one of its preferred, best mode embodiment, which is furtherdefined in detail in the following description. Those having ordinaryskill in the art may be able to make alterations and modifications towhat is described herein without departing from its spirit and scope.While this invention is susceptible of embodiment in many differentforms, there is shown in the drawings and will herein be described indetail a preferred embodiment of the invention with the understandingthat the present disclosure is to be considered as an exemplification ofthe principles of the invention and is not intended to limit the broadaspect of the invention to the embodiment illustrated. Therefore, itshould be understood that what is illustrated is set forth only for thepurposes of example and should not be taken as a limitation on the scopeof the present apparatus and its method of use.

A liquid reclamation and recirculation system for a wet saw cuttingapparatus according to at least one preferred embodiment will now bedescribed with reference to FIG. 1.

A wet saw 100 comprises a blade 120, rotatable about an axis for cuttingmaterial 10 placed adjacent thereto, and a liquid dispenser 140 fordispensing liquid (preferably water) onto the surface of the blade as itrotates. The blade, which may or may not have teeth, is generallycircular and has an axis of rotation that passes through the center ofthe blade and is orthogonal thereto. The blade may be mounted on anddriven by an axle that may be connected to any suitable of motive force.

The wet saw may further comprise a positioning device 200 forpositioning the blade relative to the material. In at least oneembodiment, the positioning device comprises an arm 220 consisting of aproximal end 222 and a distal end 224. The distal end of the arm may berotationally coupled to the wet saw, preferably at the axis, so as toeffectuate rotation of the blade for cutting the material. The proximalend of the arm may be coupled to a base 300 so as to permit the wet sawto be at least one of vertically and horizontally positionable relativeto the material. Preferably, the arm is pivotally coupled to the base;however other connections are expressly contemplated, such as, forexample, coupled via linear track.

The liquid dispenser may be positioned proximal the blade at one end,and coupled to a tank assembly 400 at another end. The liquid dispenserfeeds liquid from the tank assembly to the blade's surfaces between thecenter of the blade and the blade's edge. As the blade rotates in use,the liquid being fed to the blade's surface moves out the blade's edgeunder the centrifugal forces generated by the rotating blade. The liquiddispenser may further comprise a nozzle and/or nozzles located on eitherside of the blade for dispensing liquid onto the surfaces of the blade;however, any other suitable arrangement for dispensing liquid to theblade may be employed.

The base may further comprise a cutting area 320 for positioningmaterial to be cut thereon, the cutting area positioned above a catch340 for receiving liquid and particulates (i.e. slurry) expelled by thesaw. The cutting area preferably comprises a flat surface having anaperture for accepting the blade during cutting, and may be removablyand/or adjustably coupled to the base. The cutting area may furthercomprise a guide for positioning the material relative to the surfaceand/or the blade.

The catch preferably comprises a floor 342 having at least one slurryintake 344 therein. The slurry expelled by the saw may be received bythe catch, held therein, and directed to the intake. In at least oneembodiment, the floor is angled towards the intake and the slurry isdirected thereto by the operation of gravity. However, any othersuitable arrangement for directing the slurry into the intake may beemployed.

The catch may further comprise at least one wall extending verticallyupward from the floor for containing the received slurry within thecatch. In at least one embodiment, the at least one wall supports thecutting area thereon and maintains a space between the catch floor andthe cutting area.

In at least one embodiment, the slurry intake directs the receivedslurry to the tank assembly for processing, i.e. the substantial removalof particulates from the slurry so as to provide clean water therefrom.Accordingly, the slurry intake preferably comprises plumbing (i.e.pipes, drains, fittings, valves, valve assemblies, pumps, etc.)sufficient to direct the slurry to the tank assembly. In at least oneembodiment, the slurry intake consists of a single pipe assembly thatdirects the slurry, via gravity, from the catch to the tank assembly.

The tank assembly 400 according to at least one preferred embodimentwill now be described with reference to FIG. 2.

The tank assembly comprises a first tank 420 coupled to a second tank440.

The first tank may comprise a floor 422 and at least one wall 424extending vertically therefrom so as to form a vessel for holding aspecified volume of liquid and/or particulates defining a water level500 of the first tank. The intake may be positioned adjacent the firsttank such that the intake provides slurry from the catch to the firsttank. In at least one embodiment, the intake is positioned adjacent theat least one wall distally from the floor of the tank, however, anyother suitable arrangement for directing the slurry into the first tankmay be employed.

As discussed above, the first tank may be operable to hold a volume ofliquid and/or particulates such that the volume defines a water level ofthe first tank. Likewise, the second tank may also be operable to hold avolume of liquid and/or particulates such that the volume defines awater level of the second tank. The water level of the first tank andthe second tank may or may not be equivalent.

In at least one preferred embodiment, the dimensions of the first tankare such that the liquid and/or particulates held by the first tank arepermitted to separate. That is, the slurry is preferably permitted tobecome essentially stagnant and thereby separate into its liquid andparticulate components, the particulates settling to the floor of thefirst tank and leaving substantially cleaner liquid at the water level.It is important to note that the presently described embodiment does notrequire the liquid and particulate components be one-hundred percentseparated, but only that the resulting liquid at the water level besubstantially cleaner (i.e. free of particulates) than the slurryprovided to the first tank. To this end, in at least one embodiment, theintake is positioned such that the introduction of slurry into the firsttank minimizes stirring up and re-mixing the slurry already present inthe first tank.

The second tank may comprise a floor 442 and at least one wall 444extending vertically therefrom so as to form a vessel for holding aspecified volume of liquid and/or particulates defining the water level500 of the second tank.

As shown in FIG. 1, in at least one embodiment, the at least one wall ofthe second tank and the at least one wall of the first tank comprise acommon wall having a spillage area 480 located at or near the waterlevel of the first tank for permitting the cleaner liquid at the waterlevel to transfer to the second tank. In this manner, the second tank isprovided with the cleaner liquid of the first tank. Additionally, aswith the first tank, the dimensions of the first tank may be such thatthe liquid and/or particulates held by the second tank are permitted tofurther separate. That is, the cleaner liquid is permitted to becomeessentially stagnant and thereby further separate into its liquid andparticulate components, the particulates settling to the floor of thesecond tank and leaving even cleaner liquid at the water level of thesecond tank. To this end, in at least one embodiment, the spillage areais positioned such that the introduction of cleaner liquid into thesecond tank minimizes stirring up and re-mixing the liquid and/orparticulates already present in the second tank.

It is important to note that the process described herein may beperformed with any number of second tanks in succession, each iterationfurther separating the remaining particulates from the transferredliquid such that the last second tank in the sequence contains liquid ator near its water level that is substantially free of particulates andis therefore suitable for use with the wet saw, as described herein.

In at least one embodiment, the liquid dispenser may be coupled tosecond tank at or near the water level of the second tank, so as toretrieve the cleaner liquid from the second tank and provide it to theblade as described herein. Accordingly, the liquid dispenser may furthercomprise a pump 142 and tubing 144, the pump forcing the cleaner liquidthrough the tubing so as to feeds the liquid from the tank assembly tothe blade.

It is important to note that while the embodiments described herein aredescribed with reference to first and second tanks, such nomenclature isnot intended to limit the invention to two tanks; a plurality ofsuccessive tanks is expressly contemplated. Moreover, the successivetanks may be arranged according to any geometry consistent with thedescriptions herein. Some exemplary geometries include circular, linearand/or rectangular geometries of successive tanks

Moreover, while the present invention is described with reference tospillage areas, any other suitable arrangement for directing the liquidat or near the water level of the first tank to the second tank may beemployed. Additionally, other devices known in the art to further thefiltering of particulates from liquid, e.g. screens, filters, troughs,etc., may be employed concurrently with the present invention withoutdeparting from the scope thereof

FIG. 2 illustrates an exemplary tank assembly 400 comprising first tank420, second tank 440 and third tank 460 successively arranged accordingto at least one embodiment.

The at least one wall of the second tank and the at least one wall ofthe first tank may comprise a common wall having the spillage arealocated at or near the water level of the first tank for permitting thecleaner liquid at the water level to transfer to the second tank,according to the principles described herein. Moreover, the at least onewall of the second tank and the at least one wall of the third tank maycomprise a common wall having the spillage area located at or near thewater level of the second tank for permitting the cleaner liquid at thewater level to transfer to the third tank, according to the principlesdescribed herein. The liquid dispenser may be coupled to third tank soas to retrieve the cleaner liquid from the third tank and provide it tothe blade according to the principles described herein. Importantly, thepump may be located at or near the water level of the third tank, butalternatively, may be located anywhere it can retrieve cleaner liquidfor recirculation to the wet saw. Moreover, while the tanks aredescribed herein as comprising a common wall, walls that are not commonbetween tanks are also contemplated, and indeed may be achieved withoutdeparting from the scope of the invention.

As shown for example in FIG. 3, the tank assembly may comprisesuccessive tanks in which each tank in the succession provides the nexttank in the succession with successively cleaner liquid according to theprinciples described herein. FIG. 3 illustrates a box-helix geometrysimilar to that of a helical staircase. However, successive tanks may bearranged according to any geometry consistent with the principlesdescribed herein.

FIG. 4 illustrates an exemplary spillage area according to at least oneembodiment. The spillage area comprises a chute 482 for receiving liquidfrom the first tank that is at or near the water level of the first tankand transferring the liquid to the second tank via gravity. The chutepreferably comprises a straight entry transition type chute having afirst edge 484 integral with the at least one wall and positioned at ornear the water level of the first tank, as second edge 486 oppositethereto positioned adjacent the second tank, below the water level ofthe first tank, and opposing side guards 488 positioned therebeween forpreventing liquid from exiting the chute at any place other than thesecond edge.

The spillage area may also comprise a jetty 490 for regulating theliquid entering the spillage area, and comprising a substantially flat,elongate member 492 positioned horizontally and substantially parallelto the at least one wall, and extending at least the length of the firstedge. The elongate member may be affixed to the at least one wall viaone or more support members 494 extending perpendicular therebetween.The jetty may also extend vertically below the water level.

The enablements described in detail above are considered novel over theprior art of record and are considered critical to the operation of atleast one aspect of the invention and to the achievement of the abovedescribed objectives. The words used in this specification to describethe instant embodiments are to be understood not only in the sense oftheir commonly defined meanings, but to include by special definition inthis specification: structure, material or acts beyond the scope of thecommonly defined meanings. Thus if an element can be understood in thecontext of this specification as including more than one meaning, thenits use must be understood as being generic to all possible meaningssupported by the specification and by the word or words describing theelement.

The definitions of the words or drawing elements described herein aremeant to include not only the combination of elements which areliterally set forth, but all equivalent structure, material or acts forperforming substantially the same function in substantially the same wayto obtain substantially the same result. In this sense it is thereforecontemplated that an equivalent substitution of two or more elements maybe made for any one of the elements described and its variousembodiments or that a single element may be substituted for two or moreelements in a claim.

Changes from the claimed subject matter as viewed by a person withordinary skill in the art, now known or later devised, are expresslycontemplated as being equivalents within the scope intended and itsvarious embodiments. Therefore, obvious substitutions now or later knownto one with ordinary skill in the art are defined to be within the scopeof the defined elements. This disclosure is thus meant to be understoodto include what is specifically illustrated and described above, what isconceptually equivalent, what can be obviously substituted, and alsowhat incorporates the essential ideas.

The scope of this description is to be interpreted only in conjunctionwith the appended claims and it is made clear, here, that the namedinventor believes that the claimed subject matter is what is intended tobe patented.

What is claimed is:
 1. A liquid reclamation and recirculation system fora wet saw cutting apparatus comprising: a wet saw having a blade ontowhich liquid is dispensed by a liquid dispenser adjacent thereto; afirst tank for receiving the liquid that has been dispensed onto theblade, the liquid received by the first tank defining a water level ofthe first tank; a second tank for receiving the liquid at or near thewater level of the first tank; wherein the liquid dispensed by theliquid dispenser is drawn from the second tank.
 2. The system of claim1, wherein the liquid dispenser comprises a pump and tubing coupled tothe second tank, the pump forcing the liquid from the second tank ontothe blade via the tubing.
 3. The system of claim 1, wherein the firsttank and the second tank comprise a common wall.
 4. The system of claim3, wherein the common wall comprises a spillage area for transferringthe liquid at or near the water level of the first tank to the secondtank.
 5. The system of claim 1, further comprising an intermediate tankfor receiving the liquid at or near the water level of the first tank,the liquid received by the intermediate tank defining a water level ofthe intermediate tank; and wherein the second tank receives liquid at ornear the water level of the intermediate tank.
 6. The system of claim 5,wherein the first tank and the intermediary tank comprise a first commonwall, and the intermediary tank and the second tank comprise a secondcommon wall.
 7. The system of claim 6, wherein the first and the secondcommon walls each comprise a spillage area for transferring the liquidat or near the water level of the first tank to the second tank.